MCT560 Premium Industrial Online NIR Moisture & Coat Weight Sensor
Rapid & Accurate Measurement of Moisture, Oil, & Other Parameters
The MCT560 features NIR technology widely used and accepted in various industries for moisture and other online measurements. Several of the world's largest manufacturing companies use MCT560 Online NIR sensors. The sensors help operators control moisture within one-tenth of a percent to meet product specs every time.
Features
- High-speed measurement allows capturing up to 99 readings per second
- Rugged enclosure withstands harsh conditions; IP67-rated user interface protects in challenging operating environments
- Simple to operate, integrate, and standardize across multiple lines
- Proprietary temperature-controlled detector ensures measurement stability
- Fully modular, with all components easily replaceable in the field
- Easy to troubleshoot with advanced on-board diagnostics
Benefits
- Improve process control and final quality using accurate measurements of moisture, oil, and other parameters
- Make quick decisions and adjustments to the production line using the analysis data
- Save costs and reduce waste, which improves your company’s bottom line
Applications
Consistent Product Quality, Increased Yield, and Reduced Waste
Industrial Process NIR Applications
The MCT560 Online NIR Smart Sensor is used to continuously measure and control moisture, coat weight, film thickness, and product temperature during the manufacturing process. The sensors are capable of a closed loop control of belt speed, paper re-moisturizers, and other processes where moisture variation is controlled. The MCT560 Series can also be easily integrated into existing control systems with industry-standard IO protocols, adding data to maximize process efficiency. Some examples of industrial products that can be measured are:
- Chemicals and Chemical Powders
- Hot Melts
- Pressure Sensitive Adhesives
- Extruded Plastics
- Gypsum Powder
- Bricks
- PVB Films
- Textiles
- Crumb Rubber
- Polymer Pellets
- Glass Cullet
- Sands and
- Aggregates
- PVC Powders
- Ceramics
- Fertilizers
- Pulp Sheets
- Paper
- Detergents and Soaps
- Mineral or
- Metallic Ore
- Gun Powder
- Biofuels
- Tobacco
- Wood
- Corrugated
- Materials
- Food Packaging and Containers
- Panel and Particle Board
- Roof Shingles
How It Works
Control Moisture to Within 1/10th of a Percent
The MCT560 Series NIR analyzers are integrated into key areas of a production process to continuously monitor incoming raw materials or control processes on the production line. Each option is designed to integrate seamlessly over belt conveyors, auger/screw conveyors, or bins & chutes to analyze moisture, oil, and other on-line measurements.
The MCT560 scanning process is simple but reliable:
- Light from the lamp is directed through a rotating wheel at 2000 rpm (up to 6000 rpm) containing NIR filters selected for the application
- NIR light is directed onto the product being measured
- The light reflected off the product is captured by a mirror within the unit and focused onto a Peltier Cooled Lead sulfide detector.
- The detector’s output is taken by the on-board “smart” circuit board and compares to the internal reference beam. This is then converted into a percent of moisture, oil, and other parameters.
System Components
Installation
Over-Belt Conveyor
MCT560 sensors are mounted 8-18 inches above the conveyor, ideally with continuous product flow.
Augers & Screw Conveyors
Installing the MCT560 on top of augers and screw conveyors allows for a measurement of the flow of material being conveyed by the flights of a screw. The MCT560 is installed offset to the side of the central shaft while the influence of the flights passing the unit are eliminated by the instrument’s software.
Bins and Chutes
Sight glass windows, such as Sapphire can be used for continuous flow of products against the window. Additionally, the snorkel sampler (sold separately) can be used to measure free-falling powders/granules in chutes.
Accessories
Software
All MCT Series models use the proprietary SensorVu Windows®- based PC software, allowing operators to insert set-up parameters, perform or adjust calibrations, select product codes, examine internal diagnostic values, and remotely view moisture and temperature trends. SensorVu can also connect to multiple MCT Series analyzers in a single location for multi-system monitoring.
All MCT Series models use the proprietary SensorVu Windows®- based PC software, allowing operators to insert set-up parameters, perform or adjust calibrations, select product codes, examine internal diagnostic values, and remotely view moisture and temperature trends. SensorVu can also connect to multiple MCT Series analyzers in a single location for multi-system monitoring.
Trend screen with logging capability displays process reading changes in real time.
Trend screen with logging capability displays process reading changes in real time.
Review sensor health and performance from easy-to-follow prompts.
Review sensor health and performance from easy-to-follow prompts.
Simple, graphical calibration routine for quick setup of new products.
Simple, graphical calibration routine for quick setup of new products.
Specifications
Resources
